While freehand cuts are still necessary for many woodworking projects, the clean, measured precision of a miter saw is typically more beneficial for common DIY tasks, including installing a fence, building a home office, or replacing carpet with hardwood flooring. Keep reading to learn how to use a miter saw, plus care and storage tips.
Miter Saw vs. Chop Saw
Miter saws and chop saws are often confused because they have the same basic design for making clean, accurate 90-degree cuts. However, there are several differences between these two tools, starting with the fact that chop saws cannot make mitered or angled cuts. Chop saws are made for heavy-duty, 90-degree cuts from a vertical position, while the angle of a miter saw blade can be adjusted for bevel, miter, or compound cuts. Chop saws use a tough, abrasive spinning disc to slice through metal, concrete, and other masonry materials. A miter saw can cut through some softer metals with the right blade, but typically these medium-duty saws are a more lightweight option that is best for wood, plastic, and composite materials. In addition, miter saw blades are smaller than chop saw blades and they have angled cutting teeth that move easily through wood and other soft material.
Safety Considerations
Before handling any power tool, it’s important to take safety into consideration. Make sure to wear safety glasses, gloves, and a mask when you are using the miter saw to keep your eyes, hands, and lungs safe. It’s also recommended to wear a long-sleeve shirt, long pants, earplugs, and closed-toe shoes for personal protection. During use, keep your fingers at least six inches away from the path of the blade and allow the blade to come to a complete stop before lifting it. Never reach under the blade when the saw is plugged in and always make sure that the material is secure before making a cut. This can be achieved by holding the material with one hand and bringing the saw down in the other, or you can secure the material to the base of the saw or workbench with one or more clamps. When you are changing the blade or you are finished using the miter saw, it’s a good idea to unplug the saw to prevent accidental activation.
How to Use a Miter Saw
When to Replace Your Miter Saw Blades
The blades on a miter saw can wear out, just like the blade on a circular saw or jigsaw. If the blades are not changed they can fail during use, sending pieces of metal flying in random directions out from the saw, so it’s important to replace the blade before it fails. Additionally, severely worn blades do not cut as well, leading to rough or burned edges on your projects. It’s a good idea to prepare one or more clamps, as well as spare pieces of lumber that can be used to hold the material in place while you work. This is especially important when you are making beveled, mitered, and compound cuts into the material because any shift or slip could ruin the cut. Lastly, consider attaching the miter saw directly to the work surface with clamps or even screws if you don’t mind screwing into the base. This will help to prevent the saw from moving or shifting during use. Use a right-angle level or square to check if the blade is perpendicular to the base by standing the level on the base and lowering the blade so that the vertical section of the level sits up against the blade. If the blade is perpendicular to the table there shouldn’t be a gap between the level and the blade, but if you find that the blade is slightly off, use the bevel tilt on the saw to adjust the blade until it is straight. Reset the bevel gauge to 0 at the new angle. To check if the fence is perpendicular to the blade, lay the right-angle level or square down flat with one edge against the fence and the other against the flat part of the blade, making sure to avoid the teeth. If there is a gap, you will need to loosen the bolts on the fence to adjust the angle to 90 degrees to ensure that the saw cuts straight. Make sure the material is up against the miter saw fence to ensure that the cut will be accurate. If you are making a beveled cut, you will need to place the material on its edge against the saw fence, instead of lying flat on the base. Then adjust the gauge on the saw to the correct angle and lower the blade to the material without pulling the trigger to verify that it will cut into the material at the right angle. Clamp or brace the material in position to prevent it from moving while you work. You can also adjust the angle of the saw with the bevel adjustment knob, which is typically located at the back or side of the saw. This will allow the blade to tilt to the left or right, depending on the saw. Some miter saws have a double-bevel adjustment, so they can tilt to the left and right, instead of one or the other. After adjusting the base or the blade, secure the adjustment knob and lower the blade to the material to verify that it is lined up at the correct angle and in the right position. Cut smoothly through the material, then release the trigger and hold the blade in the lowered position until it stops completely. Lifting the blade while it is still spinning can damage the material and it may also send pieces of wood, plastic, or composite flying. Repeat these steps with any additional pieces of material. Typical signs that indicate the blade needs to be replaced include missing teeth, burning smells, warping, discoloration, and rough cuts. If the blade doesn’t appear damaged or burnt, consider having it sharpened by a professional instead of replacing the blade.
